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In order to ensure the stable operation and extend the service life of the Modular Iron Chip Crusher, which parts and links should be focused on in daily maintenance and regular maintenance? What safety matters need to be paid special attention to during maintenance?
The following are the daily maintenance, regular maintenance points and maintenance safety matters to ensure the stable operation and extended service life of the Modular Iron Chip Crusher:
Key parts and links of daily maintenance and regular maintenance
Crushing tool: Check the wear of the tool daily to see if there is edge wear, chipping, etc., and clean the iron filings and debris attached to the tool in time. Grind or replace the tool regularly according to the degree of wear to ensure the crushing effect and efficiency.
Transmission system: including transmission parts such as belts, chains, and gears. Check whether the belt is loose, worn, cracked, the tightness and lubrication of the chain, the meshing clearance and lubrication status of the gears on a daily basis, and clean the oil and iron filings on the transmission parts in time. Lubricate the transmission parts regularly, and replace the belts, chains or gears that are severely worn according to the prescribed cycle.
Motor: Pay attention to whether the running sound of the motor is normal, whether there is abnormal vibration and heating, and check whether the motor terminals are loose. Clean the dust on the surface of the motor regularly, check the insulation performance of the motor and the wear of the carbon brush. If the carbon brush is severely worn, it needs to be replaced in time.
Bearing: Monitor the temperature and running sound of the bearing daily to see if there are any abnormalities such as overheating and abnormal noise. Lubricate the bearing regularly, add or replace the grease, check the clearance and wear of the bearing, and adjust or replace it in time if there is any abnormality.
Hydraulic system: If the equipment has a hydraulic system, check whether the hydraulic oil level is normal, whether the oil is clean, whether there is leakage, and check the working state and pressure of the hydraulic pump. Regularly replace the hydraulic oil and filter element, clean the hydraulic oil tank and filter, conduct a comprehensive inspection of the hydraulic system, and replace aging seals.
Electrical system: Check whether the wires and cables are damaged, aged, loose, whether the electrical components are overheated, sparked, etc., and clean the dust in the electrical cabinet. Regularly tighten the electrical connection terminals, check whether the parameters of the electrical control system are set correctly, conduct a comprehensive inspection and maintenance of the electrical system, and replace damaged electrical components.
Chip removal system: Clean the chip removal channel daily to prevent iron chips from accumulating and blocking, and check the operation of the chip removal machine to see if there is any jamming or abnormal noise. Regularly conduct a comprehensive inspection and maintenance of the chip removal machine, and replace worn chip removal parts.
Safety matters for maintenance and repair
Power-off operation: Before performing any maintenance and repair work, the power supply of the equipment must be cut off first, and the power switch must be locked. Warning signs such as "No Closing" should be hung to prevent accidental power-on from causing personal injury or equipment damage.
Protective equipment: Maintenance personnel should wear necessary personal protective equipment, such as safety helmets, safety shoes, protective gloves, goggles, etc., to prevent scratches and injuries from iron chips, tools, etc. during operation.
Prevent mechanical injuries: When inspecting and repairing the inside of the equipment, prevent fingers, clothing, etc. from being involved in moving parts, such as crushing tools, transmission belts, gears, etc. It is strictly forbidden to put your hands into the dangerous area before the equipment is completely stopped and the power is turned off.
Prevent hydraulic injuries: When maintaining the hydraulic system, release the pressure in the system first to avoid personal injury caused by high-pressure oil spraying when disassembling hydraulic components or oil pipes.
Fire and explosion prevention: Iron filings may cause fires or even explosions under certain conditions, especially in the presence of flammable materials such as oil stains. Therefore, during maintenance, avoid open flames and static electricity, smoking is strictly prohibited, and iron filings and flammable materials around the equipment should be cleaned up in time.
Multi-person collaboration: If maintenance work requires the collaboration of multiple people, it is necessary to clarify the responsibilities and operating procedures of each person, maintain good communication and coordination with each other, and avoid safety accidents due to improper cooperation.
Tool use: Use appropriate tools for maintenance work, and it is strictly forbidden to use damaged or unsuitable tools. When using power tools, ensure that the tools are well grounded to prevent electric shock.
Environmental safety: Ensure that the ground in the maintenance work area is dry, clean, free of debris and obstacles to prevent people from slipping and tripping. The lighting should be sufficient for operation and inspection.
